Step 1: Initial Cutting with Miter Saw

• Take one wooden plank and use the miter saw to cut it in half, creating two equal-sized pieces.

• This initial cut provides the base for the capsule-shaped modules.

Step 2: Creating the Channel with Router

• Set up the router with an appropriate bit to cut a channel through the center of each wooden plank.

• Carefully run the router along the length of the wood, creating a groove in the center.

• This groove will be the key element for interlocking the modules.

Step 3: Shaping with Belt Sander

• Use the belt sander to shape the wooden pieces into a capsule-like form.

• Gradually round the edges and smooth the surface to achieve the desired shape.

Step 4: Band Saw for Dividing into Capsules

• Set up the band saw to cut each capsule-shaped wooden piece into five smaller capsules.

• Ensure precision in the cutting process to maintain consistency in size.

Step 5: Painting

• Paint each wooden module's front and back sides with white acrylic paint.

• Allow the paint to dry completely before assembly.

Step 6: Assembly and Interlocking

• Experiment with different combinations and orientations of the wooden capsules to create various design structures.

• The interlocking channels created with the router in Step 3 will allow the modules to fit together securely.

Step 7: Troubleshooting

• Address any issues with size dimensions and ensure that all modules can interlock smoothly.

• Make the necessary adjustments or modifications to ensure a seamless fit.